Moddio Headphones
Modular over-ear headphones designed to reduce e-waste through repairable hardware, supporting app, and reward-based business model. (Thesis Project)
Student Project
Role
Lead Designer
Industry
Industrial Design
Project Time-line
6 months • 2025
Overview
A modular headphone system designed to reduce e-waste by enabling repair, upgrade, and customization instead of replacement. The product is built from interchangeable components with an intuitive assembly system accessible to non-technical users. A companion app supports the experience through diagnostics, repair guidance, and part access, creating a complete repair ecosystem. 
Problem
Most consumer electronics are difficult to repair, leading users to replace devices prematurely and contribute to growing e-waste.
Contraints
The system must balance high modularity with a simple, intuitive assembly experience for users with little to no technical knowledge.
Goals
Design a product that makes repair, upgrading, and customization accessible enough to realistically compete with replacement behavior.
Outcome
A fully modular headphone system with interchangeable components connected through a custom twist-lock mechanism for easy assembly and repair. The design supports long-term use through replaceable parts, upgrade paths, and aesthetic customization. Combined with a circular return and refurbishment system, it extends the product lifecycle beyond traditional consumer electronics.
